Automotive & Mobility

Every Part. Every Program.
Every Dollar Protected.

Automotive margins run 3-7%. A single undetected BOM cost drift can eliminate an entire program's profitability. ProfitGuard monitors every part number, every supplier cost, and every warranty claim — in real time.

$45M
Avg. Annual BOM Savings
30K+
Part Numbers Monitored
30%
Disruption Cost Reduction
25%
Better Warranty Recovery

Automotive Profit Challenges We Solve

BOM Cost Explosion

$2.1B industry margin loss to BOM drift annually

Multi-tier BOM structures with 30,000+ part numbers per vehicle. Raw material price volatility, supplier surcharges, and engineering change orders erode margins across the product lifecycle.

Supply Chain Disruption Cost

$5M+ per day production stoppage cost

Semiconductor shortages, logistics bottlenecks, and single-source dependencies create production stoppages that cost $5M+ per day at major OEMs.

Warranty & Recall Exposure

2-4% of revenue in warranty costs

Warranty provisions averaging 2-4% of revenue. Root cause identification delays, supplier recovery gaps, and recall cost estimation inaccuracy drain profitability.

EV Transition Financial Risk

$35B+ industry-wide EV transition investment

ICE-to-EV transition requires massive capex reallocation. Battery cost tracking, new supplier qualification costs, and stranded asset risk need real-time financial visibility.

Purpose-Built for Automotive

BOM Cost Intelligence Platform

Real-time BOM cost tracking across all vehicle programs. AI detects cost drift, supplier surcharge anomalies, and engineering change financial impact before they erode margins.

$45M average annual BOM savings at Tier 1 level
Multi-level BOM cost rollup with real-time commodity pricing
Should-cost modeling with AI-powered benchmarking
Engineering change order (ECO) financial impact analysis
Supplier surcharge validation against index-based contracts
Platform commonality savings identification across programs
Make-vs-buy analysis with total cost of ownership modeling

Supply Chain Risk & Cost Analytics

End-to-end visibility into multi-tier supply chain costs and risks. Predicts disruption impact, identifies alternative sourcing opportunities, and optimizes logistics spend.

30% reduction in supply chain disruption costs
Tier-N supplier risk monitoring with financial impact scoring
Logistics cost optimization across inbound and outbound
Safety stock cost vs. disruption risk trade-off modeling
Supplier consolidation opportunity identification
Dual-sourcing ROI analysis for critical components
Geopolitical risk mapping to supply chain financial exposure

Warranty & Aftermarket Intelligence

Predictive warranty cost analytics that identify emerging quality issues before they become recalls. Supplier recovery optimization and aftermarket margin protection.

25% improvement in warranty cost recovery from suppliers
Early warning detection of emerging warranty trends by part family
Supplier warranty cost recovery automation and tracking
Recall cost estimation with scenario modeling
Aftermarket parts pricing optimization
Service contract profitability analysis
Goodwill cost monitoring and authorization analytics

EV Transition Financial Analytics

Financial intelligence purpose-built for the ICE-to-EV transition. Battery cost tracking, new technology investment ROI, and stranded asset risk quantification.

Real-time EV program profitability visibility
Battery pack cost-per-kWh tracking and benchmarking
Gigafactory investment ROI modeling with scenario analysis
ICE asset stranding risk quantification and timing
EV-specific BOM cost structure analysis
Charging infrastructure investment optimization
Regulatory credit monetization tracking and optimization
Customer Success

European Tier 1 Automotive Supplier

Challenge

BOM costs drifting 8-12% above targets across 15 vehicle platforms due to commodity price volatility and uncontrolled supplier surcharges. Manual analysis unable to keep pace.

Solution

Deployed ProfitGuard's BOM Cost Intelligence integrated with SAP S/4HANA MM and SD, providing real-time cost monitoring across 45,000+ part numbers.

Results Achieved

$38M
Annual BOM cost savings identified
15
Vehicle platforms monitored in real-time
92%
Surcharge anomalies detected automatically
4 weeks
From deployment to first savings

Protect Automotive Margins at Scale.

From BOM cost intelligence to EV transition analytics. See the impact in 14 days.

Automotive & Mobility | Supply Chain Profit Protection | ZYNOVIQ PROFITGUARD